The Internal Strength Behind the Middle East’s Most Stable Luxury Doors.
In luxury architecture, the beauty of a door is defined by its veneer, but its longevity is defined by its core. At Mercavio, we supply high-performance door cores engineered to withstand the unique environmental pressures of the UAE—where extreme heat and indoor climate control demand zero-tolerance for warping or splitting.
Our range of door cores provides the perfect balance of weight management, acoustic insulation, and structural fire resistance. Whether you are producing oversized villa doors or high-traffic commercial portals, our cores serve as the reliable foundation for your premium finishes.
Superior Flatness: Every core is calibrated for absolute thickness uniformity, ensuring a flawless bond when pressing your chosen veneers.
| Feature | Standard & Bespoke Options |
|---|---|
| Core Types | Tubular (Lightweight), Solid Particleboard, and Fire-Rated Mineral Cores |
| Density Range | 300 kg/m³ to 650 kg/m³ based on project requirements |
| Fire Integrity | Support for FD30, FD60, and FD90 fire-rated door assemblies |
| Acoustic Performance | Enhanced sound reduction (Rw) properties for hospitality and residential privacy |
| Standard Sizes | Available in standard architectural sizes and oversized Jumbo formats |
Specifically sourced to maintain dimensional stability in humid coastal and dry desert climates.
High-density core options provide superior noise dampening, ideal for luxury hotel rooms and private offices.
Engineered for high mechanical pull-out resistance, ensuring heavy hardware and hinges stay secure for decades.
Sourced from manufacturers adhering to low-formaldehyde emission (E1/E0) and sustainable forestry standards.
We consult with your technical team to select the density and material type that best suits the door's final application and weight requirements.
Before leaving our warehouse, cores are checked for moisture equilibrium to ensure they are ready for the local UAE indoor environment.
Cores are trimmed and squared to exact architectural tolerances, providing a perfect frame for your stiles, rails, and veneers.
The core surfaces are passed through wide-belt sanders to ensure a "glue-ready" texture that guarantees a permanent bond with the door skin.
Every core is inspected for surface purity and edge integrity, ensuring that your production line in the joinery is never delayed by material flaws.
Our specialists can advise on core densities and fire-ratings to ensure your project meets UAE building codes.
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