Custom layons, often referring to veneer layons, are pre-assembled sheets of wood veneer that are custom-matched and prepared for direct pressing onto a substrate. This streamlines the manufacturing process for panels, doors, furniture, and other applications, ensuring a consistent and high-quality aesthetic.

Custom layons offer numerous benefits including consistent aesthetic and grain matching across multiple panels, reduced labor and waste on-site, faster production times, and the ability to achieve unique or complex patterns that would be difficult to create manually.

Mercavio works with a vast array of natural wood veneers, including common species like oak, walnut, and maple, as well as exotic and reconstituted veneers. We can also incorporate various matching styles such as book match, slip match, and random match to achieve your desired aesthetic.

Our process begins with your design specifications, including veneer species, cut, matching style, and required dimensions. We then source the finest veneers, meticulously assemble them into your desired layon, and ensure precise preparation for easy application on your end. We'll work closely with you at every stage.

Yes, Mercavio is equipped to handle custom layon projects of all sizes and complexities, from intricate patterns for bespoke furniture to large quantities for commercial fit-outs. Our advanced machinery and skilled craftsmen ensure precision and consistency across every order.

Quality control is paramount at Mercavio. We meticulously select veneers, utilize precision cutting and splicing equipment, and perform thorough inspections at each stage of the layon creation process. This ensures precise matching, durable bonding, and flawless final products.

Lead times for custom layons vary based on the complexity of the design, the type of veneer selected, and the quantity required. We recommend contacting our team with your specific project details for an accurate and personalized lead time estimate.

Mercavio offers various backing options for our custom layons, including fleece-backed and paper-backed, which provide stability, flexibility, and ease of application. The choice of backing depends on the intended use and substrate.

Yes, Mercavio can provide samples of custom layons to help you visualize the final product and ensure it meets your design expectations. Please contact our sales team to discuss your sampling requirements.

By optimizing the use of precious wood veneers and minimizing waste during on-site application, custom layons contribute to more sustainable manufacturing practices. We also offer options for reconstituted veneers, which are made from fast-growing, sustainable wood species.